CasaDelGato - Images from the House of the Cat

Home > Electric Vehicle > Ford F250 EV Conversion > Assemble Motors 2

100_0000.jpg
1st half coupler on motor2866 viewsMounted 1/2 the coupler on the first motor.
100_0147.jpg
2nd half coupler mounted2501 viewsMounted the other half the coupler on the other motor.
100_0149.jpg
Putting them together3437 viewsBoth motors together! Bolted to the motor-motor mount.
100_0154.jpg
Bolting coupler together3756 viewsWe hadn't realized just how difficult it was going to be to tighten the bolts holding the coupler together. It was really awkward and hard. Took 2 people. (one turning the motor, the other holding the allen wrench.)
This was compouned when we discovered another alignment problem. Turns out that the end bells of the Impulse 9 motors aren't that accurately machine. We had a 10-20 thousandths variance between them that we had to shim.
100_0159.jpg
Getting ready to put on the Flywheel adapter2708 viewsThe Flywheel adapter is also a heated press-fit. We made sure we had spacers to keep it from going on the shaft too far.
100_0163.jpg
Flywheel adapter is on!3784 viewsCooling it down after pressing it on to the shaft. (more like setting it on, and tapping it gently down.)
100_0172.jpg
Flywheel and cluth mounted3618 viewsBolted things together, bolted on the flywheel and clutch assemblies.
100_0174.jpg
Motor and Transmission4231 viewsHere is the full drive assembly. Both Impulse 9 motors, transmission and transfer case.
We are going to lift it into the truck from the bottom.
2008-04-18_15-28-44.JPG
Pulling the engine11416 viewsRemoving the 460cui gas engine. (Having a forklift really made this easier.)
All 762 pounds of it!
2009-02-14_12-53-28.JPG
Position motors10533 viewsMotors were mounted to the transmission, then lifted in from below.
Transmission was then bolted to it's mounts, and the motors placed on blocks to keep everything in position
2009-02-15_17-09-34.JPG
Building Motor Mounting Framework9577 viewsWe decided it was easiest to juts build the motor mounting framework in place. Carefully cut pieces and clamp them in place, then tack weld it all together.
2009-02-17_13-13-58.JPG
Completed Motor Mount7821 viewsThis is the motor mounting framework, after all the welding was complete.

16 files on 2 page(s) 1