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Remove Gas Drive


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Removing the Gas engine, fuel tanks, etc...

5 files, last one added on Feb 13, 2009
Album viewed 2349 times

Build Motor-Motor mount


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Building the motor-motor mount to hold the 2 Impulse 9 motors together.

9 files, last one added on Feb 13, 2009
Album viewed 14681 times

Motor Coupler 1


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Our 1st attempt at the motor-motor coupler for the 2 Impulse 9 motors.

4 files, last one added on Feb 13, 2009
Album viewed 1922 times

Assemble Motors 1


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Assembling the motors together using version 1 of the motor-motor coupler.

9 files, last one added on Feb 13, 2009
Album viewed 2571 times

Motor Coupler 2


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Our 2nd attempt at the motor-motor coupler.

6 files, last one added on Feb 13, 2009
Album viewed 2967 times

Assemble Motors 2


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Assembling the motors using version 2 of the coupler

8 files, last one added on Feb 13, 2009
Album viewed 2561 times

Flywheel Mount


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Building the Flywheel Adapter

13 files, last one added on Feb 13, 2009
Album viewed 2911 times

Install Motors


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7 files, last one added on Apr 29, 2009
Album viewed 1864 times

Misc Items


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Miscellaneous parts installed

18 files, last one added on Apr 18, 2010
Album viewed 2952 times

Battery Boxes


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21 files, last one added on May 29, 2009
Album viewed 8624 times

Charging System


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15 files, last one added on May 29, 2009
Album viewed 4982 times

Heater


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3 files, last one added on May 15, 2009
Album viewed 1959 times

12 albums on 1 page(s)

Random files - Ford F250 EV Conversion
2008-04-12_11-17-56.jpg
Rear gas tank3580 viewsGas Tanks together weighed 81 lbs
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Finished Couplers and Flywheel mount2337 viewsThese are the finished couplers and the Flywheel mount.
2009-01-13_19-54-54.JPG
Adapter Plate alignment, contd2270 viewsHere the alignment tool has been pressed into the bell housing.
2009-03-24_17-44-06.JPG
2259 viewsAll walls installed.
Note that all wood-wood mounting is by gluing them together, and then using deck screws as well.
TruckPackSystem.jpg
Pack Voltage System Schematic5700 viewsThis is the schematic for the Hi Voltage DC System.
It includes everything that connects to the pack.
I've left out a few of the hairball connections (like tach and tach sensor) that don't connect to anything else.
(Done with EagleCAD)
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240v charge port2937 views
2009-05-13_16-51-32.JPG
Ceramic Heater4275 viewsThis shows where it all mounts behind the glove box.
2009-05-18_17-44-44.JPG
Rear Battery box in truck5811 viewsThis is the rear Battery Box that will hold 42 Golf Cart batteries in the bed of the truck.
(Someday when hitech batteries are reasonably priced, I'll remove this and mount the pack under the bed.)

Last additions - Ford F250 EV Conversion
DecalsOnBack.jpg
Decals on back4825 viewsI finally got the Decals on the truck.
Hopefully I'll get some good pictures of the ones on the sides as well.
Apr 18, 2010
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DC cabling6172 viewsThis shows the DC power cableing done - except for the battery boxes themselves.May 29, 2009
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Gauges6132 viewsI've mounted 4 gauges on the dash.
Charge Current, Pack Voltage, Battery Current, Motor Current.
May 29, 2009
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Truck wiring AC conduit4396 viewsThe conduit for the AC wiring under the truck.May 29, 2009
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Truck wiring conduit4736 viewsSome of the DC conduit runs under the truck.May 29, 2009
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Cables into bed6298 viewsThis shows how I mounted and protected the cables that run from the front of the truck into the bed.
All under-truck cables are in some kind of conduit, or have a shield between them and the ground.
May 29, 2009
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Breaker Boxes4311 viewsThe black box on the left has 3 Airpax 250A DC breakers. These will have a bar bolted to their handles so they all switch together.
The other box has the 2 breakers for the charging system.
May 29, 2009
2009-05-18_17-44-44.JPG
Rear Battery box in truck5811 viewsThis is the rear Battery Box that will hold 42 Golf Cart batteries in the bed of the truck.
(Someday when hitech batteries are reasonably priced, I'll remove this and mount the pack under the bed.)
May 29, 2009